Enamel Coatings
Akcoat, as the market leader in Turkey and the world's second-largest enamel coating manufacturer on a global scale, offers enamel coating solutions that provide an aesthetic appearance, high wear resistance, strong mechanical durability, and chemical resistance.
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Oven Enamels
Enamels are used as coating materials on cookware appliances because they provide aesthetic appearance, smooth surfaces, resistance to scratching and wear, durability, and resistance to thermal and chemical effects.
Akcoat oven enamels are used in many cooking group products, including oven inner chambers, baking trays, stovetop burner plates, burner caps, and grills.
All Solutions-
Catalytic Enamels - CTL Technology
Catalytic enamels are high-strength, mechanically resistant, and durable enamels used on the inner surfaces of ovens. Due to their porous structure and ability to withstand high temperatures, they can absorb and clean organic fatty acids.
Prevent organic fatty acids from sticking to the oven’s interior, making ovens easier to clean. Catalytic coatings in cooking appliances absorb all grease residues and burn them during cooking, thus cleaning the appliances.
All Specs• They have a self-cleaning feature.
• Have a porous surface.
• Available in brown, gray, or dark colors.• They are used on the non-food contact surfaces of the oven or in the fan protective area (fan cover) in the inner body of the oven.
• They can be applied as wet or powder on the primer surface.CTL
TECHNOLOGY
Application Method Spray / Electrostatic Powder Number of Coats 2 Coats Thickness 100-160 μm Impact Resistance 1-2/5 AcidResistance - ETC Resistance - Certification Reach, Rohs • Absorb cooking fats.
• Have a porous surface.
• Provide ease of cleaning for cooking appliances.
• Used on surfaces not in contact with food and in the fan protective area (fan cover). -
Pyrolytic Enamels - PETC Technology
Pyrolytic enamels are used in self-cleaning ovens and are known for their ability to withstand high temperatures. Ovens with a pyrolytic function can heat up to 480°C to turn grease and other residues into ash, which then settles on the oven floor, facilitating easy cleaning.
All SpecsInnovative Aspect of Pyrolytic Enamel Coating:
• High heat resistance.
• No discoloration problem or color fluctuation is observed in the certain range of application thickness.
• A successful homogeneous coating thickness is achieved by minimizing Faraday cage error.
• It does not contain elements or compounds harmful to human health.• High quality enamel coating group.
• High resistance against acids and impacts.
• It does not require any chemical agent for cleaning.PETC
TECHNOLOGY
Application Method Spray / Electrostatic Powder Number of Coats 1 Coat Thickness 120-180 μm Impact Resistance 1-2/5 Acid Resistance OK ETC Resistance OK Certification Reach, Rohs, Food contact • Resistant up to 480°C.
• It is heat resistant due to its high content of silicon, zirconium and titanium.
• Thanks to its structure, it is harder than ETC-class coatings.
• Available in black, gray, and blue.
• High quality enamel coating group. -
ETC Enamels - ETC Technology
ETC enamels are easy-to-clean, shiny, and smooth surface enamel products. Their high acid resistance ensures that substances like ketchup and citric acid can be cleaned without leaving marks. They are commonly used in oven tray coatings that come into contact with food.
All SpecsETC
TECHNOLOGY
Application Method Spray / Electrostatic Powder Number of Coats 1 Coat Thickness 90-140 μm
Impact Resistance 1-2/5 Acid Resistance OK ETC Resistance OK Certification Reach, Rohs, Food contact • The most important feature of the product is easy cleaning.
• Resistant to food acids such as citric acid, lithium nitrate, ketchup, etc.
• They are also used as a primer coat in the cookware industry.
• Available in black, gray, and blue. -
Steam Resistant Enamels - STM Technology
These enamels are used in ovens with steam cleaning features, developed from pyrolytic enamels, minimizing energy costs and requiring no chemical agents for cleaning. They prevent system damage in high-temperature self-cleaning functions and are preferred for baking trays and chassis that come into contact with food.
All SpecsSTM
TECHNOLOGY
Application Method Electrostatic Powder Number of Coats 1 Coat Thickness 120-180 μm Impact Resistance 1-2/5 Acid Resistance OK ETC Resistance OK Certification Reach, Rohs, Food contact • They are resistant up to 480°C andcan be steam cleaned.
• High abrasion resistance.
• Heat resistant due to high content of silica, zircon or titanium. -
Food Contact Enamels
Enamel-coated surfaces like baking trays and cookwares are constantly interacting with various food substances. These surfaces are designed to prevent the degradation of the coating structure and the increase of metal migration caused by the acidic and fatty properties of food substances, ensuring safe use.
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Burner Plate, Cap, and Grill Enamels - BPCG Technology
Due to their excellent engineering properties and aesthetic appearance, enamel coatings are preferred for burner plates, caps, and grills on stoves.
Since these surfaces are in direct contact with flames, they can cause discoloration and metallization over time, leading to a loss of aesthetic and engineering properties. Akcoat has developed enamel coatings with compositions that prevent such effects.
All Specs• Prevent discoloration on surfaces in contact with flames.
• Maintain color stability and aesthetic and engineering properties.
• Easy application.
• High resistance to acids.
• Uniform coating thickness.
• Facilitate the production process with strong coating and direct surface application.• Resistant to thermal shock and flames.
• Available in shiny or matte black options.
• Can be applied wet or electrostatically on burner plates and grates.
• Can be applied wet only on burner caps.BPCG
TECHNOLOGY
Application Method Spray / Electrostatic Powder Number of Coats 1 Coat Thickness Sheet metal: 90-140 μm / Casting: 150-300 μm Impact Resistance 1-2/5 Acid Resistance Optional
ETC Resistance Optional
Certification Reach and Rohs are available. Food Contact (optional). • Used in oven top equipment.
• Easy cleaning according to the product type.
• Matte or glossy appearance.
• High resistance to metallization and thermal shock.
• Resistant to high temperatures compared to oven enamels.
• Can be applied on cast and sheet metal surfaces.
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Barbecue Enamels
Enamel coatings are often preferred in cookware used in gardens and outdoor areas because they protect the metal they cover from corrosion, ensuring long-term use, and they are highly resistant to heat and thermal shocks.
Akcoat barbecue enamels provide permanent color stability by protecting outdoor barbecues from UV rays, making them resistant to the acids and oils of foods. They ensure that barbecues found in natural environments have a hard and smooth surface, preventing scratching and wear from environmental factors.
All SpecsBBQ
TECHNOLOGY
Application Method Electrostatic Powder Number of Coats 1 Coat Thickness 90-140 μm Impact Resistance 1-2/5 AcidResistance OK ETC Resistance OK Certification Reach, Rohs • ETC-resistant products.
• Resistant to saturated saline solution.
• Resistant against acids.
• No discoloration under UV light.
• Typically black.
• High electrostatic coating capability. -
Cookware Enamels
Enamel coatings are often preferred in cooking utensils due to their aesthetic appearance on metal as well as providing a healthy surface for food contact. Having a smooth surface, they are easily cleaned and their antibacterial properties ensure safe usage.
The color range of enamel coatings for cooking utensils is quite wide, and they can be used in various colors. They are resistant to food acids, alkalis, and high temperatures. They can be washed in the dishwasher and stored in the refrigerator. They can be easily used in ovens and all heaters.
All Specs• Healthy surfaces suitable for food contact
• High heat capacity
• High heat conduction
• Homogeneous heat distribution
• Different color alternatives• Glossy, matte and smooth surface
• Easy cleaning
• Resistance to acids
• High abrasion resistance
• Eco-friendlyCKW
TECHNOLOGY
Application Method Spray / Dipping
Number of Coats 1 coat / 2 coats / 3 coats
Thickness 180-360 μm (total thickness above primer)
Impact Resistance 1-2/5 AcidResistance OK ETC Resistance Optional
Certification Reach, Rohs, Food Contact (optional)
• Coating material products with various colors and decorative models.
• Colors in the RAL color catalog can be preferred.
• High acid resistance on food contact surfaces.
• Applicable on cast or sheet metal surfaces.
• Two or three coats are applied according to the desired pattern. -
Boiler Enamels
Boilers are devices used for heating, storing, and ensuring the availability of hot water at any time of the day without being affected by ambient temperature in industrial and communal areas. Due to their economic advantages, Boilers are also used as central hot water systems in places where people live collectively, instead of individual hot water production. In particular, in places with high daily hot water consumption such as factories, apartments, hotels, and hospitals, central hot water preparation systems save both human labor and fuel, resulting in energy savings.
Using galvanized and epoxy paint in devices that provide clean hot water is very harmful to human health; hence, the use of enamel in boiler inner coatings has rapidly increased. Enamel coating also contributes to the use of high-quality water and extends the lifespan of the device.
Akcoat has developed new-generation alkali enamels for boiler coatings that offer high corrosion resistance, enhanced resistance to boiling water, high thermal expansion rates for parts that heat water, and temperature resistance. Due to its low thermal conductivity, enamel coating also helps prevent energy loss in Boilers.
All SpecsBOI
TECHNOLOGY
Application Method Dipping / Electrostatic Powder Number of Coats 1 Coat Thickness 220-340 μm
Impact Resistance 1-2/5 AcidResistance OK ETC Resistance - Certification Reach, Rohs, WRAS, UBA, TÜV
• High resistance to boiling water.
• No abrasion over long periods of use.
• Highly resistant to corrosion.
• Insulating and dielectric.
• Typically preferred in blue color tones and dappled-white
• Applicable as both wet and in the form of powder. -
Range and Stove Enamels
The thermal conductivity of enamels varies depending on their chemical composition. Compared to metals, enamel-coated surfaces exhibit higher thermal conductivity performance.
The silicate structures in the chemical composition of enamel transmit incoming heat much more efficiently, which is why they are used in the coating of products like stoves and kitchen ranges to enhance their efficiency.
All SpecsSTV
TECHNOLOGY
Application Method Spray / Dipping / Electrostatic Powder
Number of Coats 1 coat / 2 coat / 3 coat Thickness Sheet metal: 90-140 μm / Casting: 150-300 μm
Impact Resistance 1-2/5 AcidResistance - ETC Resistance - Certification Reach, Rohs • High heat resistance.
• Typically preferred in brown and gray.
• In line with the trends, products with a matte appearance are also available.
• Products with majolica effect are also available.
• Applicable on cast iron or sheet metal. -
Heat Exchanger Enamels
Heat exchanger enamels are used in the inner plate coatings of industrial heat exchangers such as natural gas, coal, fuel oil, power plants.
The industrial waste from these plants is separated through a filter. Heat exchanger enamels are resistant to such industrial waste. The high durability depends on the silicon content within the enamel structure.
All Specs• Highly resistant to sulfuric acid and water vapor.
• Enamel coating is hard as required by its areas of use.
• It is typically preferred in color blue.• Applicable as powder or wet.
• Coating is made with an average thickness of 170 micronsHEX
TECHNOLOGY
Application Method Spray / Electrostatic Powder
Number of Coats 1 coat Thickness 170-220 μm
Impact Resistance 1-2/5
Acid Resistance OK
ETC Resistance Optional
Certification Reach, Rohs • Used in heat exchangers in natural gas, coal fuel oil and power plants.
• Resistant to sulfuric acid.
• Typically blue due to high content of cobalt. -
Special Solutions
Enamel coatings are preferred not only for white goods, architectural and cooking utensils but also for coating industrial silo containers, as slow-release fertilizer frit in agriculture, and as advanced technology coating materials in sectors such as defense and aviation.
All Solutions-
Silo Enamels
Industrial silos are structures used for the protection, storage, and storage of products such as agricultural, mineral, and construction materials.
Today, industrial silos are used to store various materials such as cement, minerals, calcite, petroleum products, chemical materials, perfumery chemicals, coal, ceramic powders, grains, flour, coffee, spices, and more.
Enamels are often preferred for silo coatings due to their hygienic properties, resistance to wear, and durability in corrosive environments.
All SpecsSL
TECHNOLOGY
Application Method Dipping / Electrostatic Powder
Number of Coats 1 coat / 2 coat
Thickness 160-240 μm
Impact Resistance 1-2/5
Acid Resistance OK
ETC Resistance OK Certification Reach, Rohs • Highly resistant to acids.
• Resistant to release of toxic elements.
• Resistant to sodium hydroxide at 80°C.
• Highly resistant to abrasion. -
Smart Fertilizer Frits Thanks to the slow-release fertilizer frits developed by Akcoat, the useful compounds are introduced into the soil in a controlled manner, avoiding the sudden introduction of large amounts of chemical elements into the soil and plant like conventional fertilizers. This results in higher yields and helps to reduce groundwater and soil pollution.All Specs
1. Slow Release:
Due to the frits' oxidic structure, macro elements are trapped in the glassy structure, releasing slowly into the soil.
Phosphorus (P): Slow-release phosphorus frits prevent phosphorus from binding with carbonates in the soil, ensuring plants are well-nourished.
Potassium (K): Slow-release potassium frit technology prevents potassium accumulation in the soil, allowing plants to absorb it.
Microelements: Provides plants with essential elements like molybdenum, selenium, and zinc.
2. Economic:
• Applied once a year to the soil, eliminating the need for traditional fertilization mechanisms.
• Using waste frit materials as a source of macro and microelements in fertilizers contributes to the circular economy.
3. Rich Content:
Contains numerous elements in one composition compared to traditional fertilizer salts. Dissolves slowly over a year in acidic soils and over more than a year in basic soils.
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Enamel
Enamel is a coating material obtained by adding more than one metal oxide to the glass composition and applied on the metal surface. Enamel, which is formed by the combination of silicon, sodium carbonate, borax and coloring metal oxides, is used as a durable end product after being baked in furnaces at a temperature range of 740 to 880°C.
Enamel coatings give products a decorative appearance as well as protecting them from external factors. It prevents the formation and reproduction of bacteria on the applied surfaces and makes them easy to clean. Due to these properties, it has a wide range of uses today, from white goods to kitchen utensils, from the construction sector to industrial coating solutions.
Frit: Frit, which is a raw material for enamel coating materials, is ground by means of a mill after the additives requested by the customer are added and applied by bringing it to the appropriate density.
Types of Enamel By Application Methods
Wet Enamels
This refers to the wet enamels that have been used by traditional methods from the past to the present, usually applied by airbrush and dipping methods. It is divided into RTM (Ready-to-mill enamel) and RTU (Ready-to-use enamel)..
RTM (Ready to Mill): Formed by mixing mill additives and frit. After it is ground to a fineness suitable for the surface to be used, it is made ready to apply.
RTU (Ready to Use): It is formed by grinding mill additives and frit to a suitable fineness. It is a type of enamel that can be used directly. It is in dry and powder form. It is diluted and mixed by means of a mixer and it is brought to the desired density to apply.
Powder Enamels
It refers to powder enamels having the ability to be ground and electrostatically charged, which are made usable by means of an electrostatic gun. Currently, its use continues to increase thanks to its advantages.
Types of Enamel By Application Surface
Enamels applied on sheet metal
They are applied on sheet metal surfaces such as white goods, water heaters, stoves, bathtubs, and architectural applications to give visual appeal and chemical resistance. After application, they are baked at 800-880°C to ensure adhesion to the surface.
Enamels applied on casting
They are used to give chemical and physical resistance to the cast iron materials such as cooking utensils, grills, stoves, and bathtubs, and to give visual appeal. After application, they are baked at 740-810°C to ensure adhesion to the surface.
Enamel Layers